Blog Archive

2022-06-24

Clamping Delicate parts With Pony/Jorgensen Hand Clamps

Nativity Platform Christmas Ornament Glued and Clamped With Jorgensen Hand Clamps
Nativity Platform Christmas Ornament Glued and Clamped With Jorgensen Hand Clamps 

Etsy Shop https://odinstoyfactory.etsy.com

 

 These little Jorgensen hand clamps are perfect for holding this ornament in place while the glue sets. Spring or close pin clamps would likely slip off the curved lower surface and apply too much pressure. The pressure alone can break delicate parts. Metal spring clamps have sharp edges that can damage or scar the wood. Plastic spring clamps have hard plastic jaws that can slip even on flat parallel surfaces. The last thing you want when clamping delicate pieces is to have the clamp slip and snap off, sending the clamp and the parts flying.

 

2022-06-23

Asembling a Platform Ornament Using Plastic Clamping Squares

 

Clamping a Christmas Ornament Using Clamping Squares
Clamping a Christmas Ornament Using Clamping Squares

I like these clamping squares. They are cheap. Dead on square. Glue doesn't stick to them. Perfect for assembling small projects. Unlike aluminum clamping squares, they are not damaged by dropping or bumping against a hard surface.

I originally purchased the clamping squares for keeping the toy truck bed sides square during assembly. They worked great for this.

These are available in several sizes from Aliexpress.

2022-06-21

Using Baking Sheets for Pattern Removal

 

Filigree Fretwork Cross On a Baking Sheet
Filigree Fretwork Cross On a Baking Sheet
After seeing someone else using baking sheets in their shop, I picked up a few at my local dollar store to see if they would work for me. One of the uses I came up with was id removing patterns from a complicated scroll saw cutting.

In this example, I put the cross on the baking sheet and wet it with mineral spirits. The backing sheet catches any excess mineral spirits, and the pattern will lift off in one piece.

The baking sheets are proving to be quite handy and only cost one dollar.

Drying Mineral Sprits Fast

Filigree Fretwork Crosses Drying Ona a Fan
 

I have tried every method I can find for attaching patterns. My favorite is to glue the pattern directly to the wood with a spray adhesive like 3M77. Removing the pattern is easy. You wet the pattern with some mineral spirits and let it sit for a short time, and the whole pattern will release in one piece. You may need to clean off some adhesive residue by wiping it with a piece of paper towel wet with mineral spirits.

The downside, and there always is a downside, is now you have wood or other material wet with mineral spirits. The mineral spirits will evaporate, but you can hurry things with a fan. These crosses were wet on both sides. One is laminated hardwood flooring, and the other is hardboard. The hardboard soaks up mineral spirits like a sponge.

The first ones I propped up so air could circulate, and it took a couple of days for the smell to dissipate. Hanging them on a fan will eliminate the mineral spirits in a couple of hours.

Filigree Fretwork Crosses Drying Ona a Fan

 

2022-06-11

How Package Fragile Filigree or Fretwork Crosses for Shipping

 

Filigree Fretwork Cross Made From Laminated Harwood Flooring Samples
Filigree Fretwork Cross Made From Laminated Harwood Flooring Samples



After making two of these, I needed to devise a way to package them for shipping. I got many good suggestions for several people experienced at shipping this type of item. I combined the suggestions with my own experience and packaging materials and settled on the following.


The heavest cross so far is 3oz. Packing them and getting them under the USPS 16oz First Class Package limit should be no problem. I can make boxes if needed. 


My customers had never chosen high-cost priority mail shipping when they did not have to because of the weight. Going to USPS priority mail more than doubles the shipping cost. Keeping the weight below 16oz is a goal.


I like using air pillows for padding. I wrap my item in air pillows that are taped together tightly. If there is room in the box, I fill it with more air pillows or some other lightweight material I have. The item itself is also wrapped with stretch wrap. Most of what I sell is irregular shapes, so this works well. When I am done packing, I can throw the box and not worry about breaking it. Crushing is my biggest concern. I had a package get run over once without damage to the contents. 


Here is what I have come up with:

 

  • stretch or shrink wrap the cross to protect it from vibration damage and add some strength
  • sandwich it between double-layer corrugated paper and tape or wrap well to add stiffness and padding
  • pad it with air pillows or bubble wrap to fit the box and carefully tape everything together so it does not move
  • weigh it and ship first class if it is light enough


USPS Priority Mail includes insurance. I don't care much about the insurance or the free (not free boxes). If something gets broken or damaged, my policy is to replace it or refund the purchase price. So far, I have never had anything lost or broken. My customers have shown me that they want a lower shipping cost. 


I have a pile of priority mail boxes that I rarely use. I only use them when I ship a large custom order. Not once have I had a customer request priority mail. 


I have concluded that packing these crosses is not much different than packing a puzzle, except I need to pack them with more padding.

Cuting a Filigree Cross From Laminated Hardwood Flooring

 

Filigree Fretwork Cross Made From Laminated Harwood Flooring Samples
Filigree Fretwork Cross Made From Laminated Harwood Flooring Samples 

I recently acquired some laminated hardwood flooring samples. With the price of the wood so high, I was eager to see what I could make with it. I did a lot of reading on the internet and found no consensus. Flooring seems so variable that you must try it and see if it will work.

I decided that some cross patterns would be perfect for this. Initially, the patterns were for Christmas ornaments. Using Inkscape and Gimp, I created SVG files and enlarged them to eight inches wide. Enlarging made the crosses large enough to use as wall art and more suited to the thickness of the flooring.

The flooring samples are mounted on a hardboard backing. I thought they were glued on but soon discovered this was not the case. They were held together with tiny steel pins. When cutting the first cross, I had to add tape to hold everything in place, and when cutting my second cross, I hit one of the steel pins with my scroll saw, which trashed the blade.

I cut these with Pegas #3 MGT saw blades using 3 to four blades per cross. Except for hitting the steel pin, this is about the same as cutting Baltic Birch Plywood. Not surprising since laminated hardwood flooring is plywood with a false wood layer on one side.

It worked well for me despite gluing the tongue and groove pieces back together. I was going for a rustic look, so gluing pieces together added to this. I'm happy with the results.

2022-06-10

Jack-O-Lantern Cutout, Handmade, and Unfinished Halloween Pumpkins 555942591

 

Jack-O-Lantern Cutout, Handmade, and Unfinished Halloween Pumpkins
Jack-O-Lantern Cutout, Handmade, and Unfinished Halloween Pumpkins


Jack-O-Lantern Cutout, Handmade, and Unfinished Halloween Pumpkins

I make these in my workshop using traditional woodworking tools. The one pictured is an unfinished 1/2-inch thick made by hand on a scroll saw. It has been lightly sanded with 220 grit sandpaper and is ready to be painted. I can make these from any wood you like in many sizes or thicknesses via custom order.

Suitable for backlighting, mounting on a base, or mounting on a contrasting background. Backlight with LED candles for a spooky look.

Approximate Dimensions
Height: 4.75 inches
Width: 8.75 inches
Thickness: 0.5 inches

Other sizes and colors are available via custom orders.
Request Custom Order
https://www.etsy.com/conversations/new?with_id=81938978&ref=shop_contact_items

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Ghosts
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Shop Front Page:
https://odinstoyfactory.etsy.com

I make items by hand from natural wood and wood products. They can differ from one piece to the next. The one you receive may differ from the item in the listing photos. Wood thickness may vary slightly from the stated size.

Not for children under three years old or kids still chewing things. If the toy breaks, small parts may present a choking hazard. Small children should not play with this toy without adult supervision.

Custom orders are always welcome in my shop. Don't hesitate to get in touch with me with your needs.

Handmade in Tallahassee, Florida USA

#odinstoyfactory #handmade #woodtoys #madeinusa #madeinamerica

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