Odin's Toy Factory

Bad Bob's Custom Motors - Handmade Wooden Car Bodies - Coupe & Sedan Most of the sanding was done with belt sanders. Delta Model 31-340 1x48-inch Belt Sander and my Shopsmith 6x48-inch belt sander. I consider belt sanders essential to a toy makers shop. Before sanding, I rounded over the corners with a clean, sharp 1/8-inch radius round over bit paying very close attention to grain direction to prevent as much tear out as I can. It's ok to back route when doing this because the cut is so small. You can do the round over by hand with sandpaper but the router is more consistent and faster. The rest of the sanding was done by hand using various sanding tools I have made and fingernail file scraps. Delta Model 31-340 1x48 inch belt & 8 Inch Disk Sander Shopsmith - 6x48" Belt Sander

The 90% sanding on this little truck body was done using two belt sanders. A Shopsmith 6x48 belt sander with a worn 80 grit belt and my Delta 1x42 strip/belt sander with a silicon carbide 220 grit belt. It's about as smooth as you can get pine. Wooden Toy Truck Sanded With Belt Sanders I use the larger Shopsmith sander to do the heavy work an smooth out the flat areas and in this case remove the finish from the recycled wood. Then I use the Delta belt sander to fine tune and do the final smoothing. It takes a little practice an a light touch. Even 220 grit belts can can chew of a bunch of wood in a hurry. It is sort of like carving with a sanding belt. I can literally reshape the toy as I;m smoothing it. As for the 10% I eased the corners with a foam fingernail file. If your hand is steady enough you could do this with the bet sander. However, I can't control the wooden toy well enough to give me satisfactory results. I sanded inside the window with a shop made scrol...